Research and Development Unit
Our experienced Research and Development unit has been constantly working to provide an improved range of products, , Dibutyl Ether and Phenyl Acetone to the industry. They are responsible for:
- Improving the process economics
- Developing novel and better products
- Enhancing safety of working staff
- Ensuring environment friendly processes
- Developing processes on catalyst for no pollution
- Studying and reducing the production cost and waste.
We have loaded our pilot plant with high tech facilities for conducting:
- Batch and Continuous Processes (Grignard Reaction, Bromination, Chlorination, Nitration, Reactive Distillation, Esterification, Hydrolysis, Oxidation, Etherification, Etc.)
- High Vacuum Distillation
- Atmospheric Pressure Distillation and Crystallization
- High Pressure Reactions and Hydrogenation
Product Range
Name Of Product
|
CAS No.
|
1) Di-n-butyl ether
|
142-96-1
|
2) 6 chloro -2- hexanone
|
10226-30-9
|
3) 1,4 dioxane
|
123-91-1
|
4) Phenyl Acetone
|
103-79-7
|
Quinoline and Substituted Quinolines
A) Quinoline
|
91-22-5
|
B) 2 Methyl Quinoline (Quinaldine) (Also Sulphate Salt)
|
91-63-4
|
C) 6 Methyl Quinoline
|
91-62-3
|
D) 2 Isobutyl Quinoline
|
93-19-6
|
E) 6(8) Sec Butyl Quinoline
|
65442-31-1
|
F) Other Substituted Quinolines, As Per Requirement.
|
|
Grignard Reagents
A) Methyl Magnesium Chloride
|
676-58-4
|
B) Methyl Magnesium Bromide
|
75-16-1
|
C) Phenyl Magnesium Chloride
|
100-59-4
|
D) Phenyl Magnesium Bromide
|
100-58-3
|
E) Others, As Per Requirement
|
|
Manufacturing Facilities:
Plant I
- Reactors
- SS 316, capacity 10000 L, Fractionating column 14 dia x 15 mts. Ht, packed with SS wire mesh rings random packing. - 2 Nos.
- SS 316, capacity 5000 L, Fractionating column 12 dia x 15 mts. Ht, Packed with Sulzer make structured packing
- SS 316, capacity 2000 L, Fractionating column 12 dia x 15 mts. Ht, Packed with Sulzer make structured packing.
- Distillation Vessels
- SS 316, capacity 5000 L. Fractionating column 12Â dia x 15 mts. Ht., packed with Sulzer make structured packing.
- SS 316, capacity 5000 L, Fractionating column 12 dia x 15 mts. Ht, packed with Sulzer make structured packing.
- SS 316, capacity 4500 L, Fractionating column 12 dia x 15 mts. Ht, Packed with Sulzer make structured packing.
- Azeotropic distillation facility with on-line static phase separator is provided for all these units to facilitate easy removal of water of reaction, etc.
- Other Machinery
- 10000 Lit/day SS 316 counter current liquid liquid extractor
- Utilities
- Hot oil circulating system, Furnace oil fired, 1,000,000 Kcal/hr
- Generating Set, 125 KVA capacity.
- Nitrogen generating plant 25 Nm3/hr.
- Cooling tower : 3 nos. Total 360 TR Capacity
- Chilling plant 25 TR capacity @ 5oC.
- Vacuum generating ejector system
- High vacuum generating oil sealed pump
- Storage
- 2 x 12000 L, S.S. 316 vertical storage tank.
- 1 x 10000 L, S.S. 316 vertical storage tank
- 3 x 12000 L, M.S. vertical storage tank
- Total Capacity : 70000 liters
- Utilities
- Hot oil circulating system, Furnace oil fired, 400,000 Kcal/
- Steam Boiler 600 kg/hr.
- Generating Set, 75 KVA
- Cooling tower : 100 TR Capacity
- Oil sealed high vacuum generating pump
- Water jet ejector for low vacuum generation
- Storage
- 2 x 12000 L, M.S. storage tanks
- 3 x 6000 L, S.S. vertical storage tank
- 1x 10000 L, SS vertical Storage tank
- 1x 5000 L, SS vertical storage tank
- 2 x 6000 L, MS horizontal storage tanks
- Total Capacity : 42000 liters
- Laboratory : 1. Q.C. Lab With
- Gas Chromatograph : 3 nos.
- Melting Point apparatus.
- Refractometer
- pH meter
- Karl Fischer titration units -- 2 nos.
- Boiling range apparatus.
- R & D Lab
- Glass assemblies of 5, 20 L capacities with stirring and fractionating column facilities.
- Oil sealed vacuum pump.
- Drier
Plant II
- Laboratory : 1. Q.C. Lab With
- Gas Chromatograph : 3 nos.
- Melting Point apparatus.
- Refractometer
- pH meter
- Karl Fischer titration units -- 2 nos.
- Boiling range apparatus.
- R & D Lab
- Glass assemblies of 5, 20 L capacities with stirring and fractionating column facilities.
- Oil sealed vacuum pump.
- Drier
- Reactors
- SS 316, capacity 4500 L, Fractionating column 12 dia x 9 mts. Ht, packed with SS 316 Sulzer make structured packing. Suitable for high vacuum fractional distillation.
- Glass lined, capacity 5000 L, -20 to 200 o C. capable, with distillation column, condenser, etc.
- 5000 Lit HDPE neutralization tank / reactor with cooling coil
- SS 316, capacity 5000 L,agitated reactor , with fractionating column 12 dia x 9 mts Ht., Packed with SS 316 SS wire mesh rings.
- SS 316, capacity 1250 lit.,, agitated reactor, with fractionating column 10 dia x 9 mt. Ht , packed with SS 316 wire mesh rings, suitable for high vacuum distillation.
- SS 316 500 lit capacity stirred reactor with condenser and solvent recovery system
- SS 316 500 lit vessel suitable for flash distillation under high vacuum.
- Utilities
- Hot oil circulating system, Furnace oil fired, 400,000 Kcal/
- Steam Boiler 600 kg/hr.
- Generating Set, 75 KVA
- Cooling tower : 100 TR Capacity
- Oil sealed high vacuum generating pump
- Water jet ejector for low vacuum generation
- Storage
- 2 x 12000 L, M.S. storage tanks
- 3 x 6000 L, S.S. vertical storage tank
- 1x 10000 L, SS vertical Storage tank
- 1x 5000 L, SS vertical storage tank
- 2 x 6000 L, MS horizontal storage tanks
- Total Capacity : 42000 liters
Plant III
- Reactors
- SS 316, capacity 2000 L, Fractionating column 12Â dia x 3 mts. Ht, packed with SS wire mesh rings random packing.
- Reactor, capacity 3000 lit, Glass lined , with glass column, condenser and scrubber
- SS 316 distillation still , capacity 3000 lit, with fractionating column, 5 mt. ht., packed with SS wire mesh rings.
- SS 316 reactor, capacity 4500 lit, with fractionating column,9 mt.ht., capable of high vacuum fractionation
- SS 316 reactor, capacity 1250 lit, capable of flash distillation under high vacuum
- SS 316 distillation still, capacity 350 lit, with fractionating column, 9 mt. ht, packed with SS wire mesh rings, suitable for high vacuum fractionation
- SS 316, capacity 1000 L. Fractionating column 8 dia x 11.5 mts. Ht., packed with Sulzer-structured packing, for high vacuum fractionation. This is specially suitable for high value products in perfumery and pharma industry
- SS 316, capacity 2000 L, suitable for multiphase reactions involving solid/liquid /gaseous phases.
- Pilot Plant Facility
- SS 316, capacity 500 lit., -20 to 170 o C. capable 2 nos.
- Glass lined, capacity 500 lit., -20 to 170 o C. capable
- SS 316, capacity 50 lit, working pressure 30 kg/sq. cm, suitable for hydrogenation
- SS 316 reactor, capacity 50 lit, -20 to 170 o C capable
- SS 316 nutsche filter, 50 lit capacity
- All Glass Assemblies
- 50 L. glass flask, with agitator, column, azeotropic distillation system and double receivers 4 nos.
- 20 L. glass flask, with agitator, column, azeotropic distillation system and double receivers 4 nos.
- 50 L and 20 L glass assemblies with packed columns, suitable for high vacuum fractional distillation
- Other Machines
- 1200 litres, S .S. 316 blending vessel.
- 3000 Lit HDPE neutralization tank / reactor with cooling coil
- S.S. 316 Centrifuge 24 dia.
- S.S 316 Rotary Vacuum Dryer
- Oil sealed high vacuum pumps.
- SS 316 Nutsche filter (1500 lit)
- SS 316 Zero hold up sparkler filter
- Utilities
- Steam boiler, furnace oil fired, 600 kg/hr.
- Generating Set, 75KVA capacity
- Cooling tower : 120 TR capacity
- 500 lit/ hr DM water plant
- Hot oil circulating system, Furnace oil fired, 400,000 Kcal/hr
- Nitrogen generating plant 10 Nm3/hr
- Chilling plant 10 TR capacity, @ -10 o C
- Chilling plant 5 TR capacity @ 5 o C
- Storage
- 1 x 8000 L, M.S. storage tanks
- 2 x 7500 L, 1 x 3000 lit HDPE storage tanks
- 4 x 6000 L ss storage tanks
- Total Capacity : 53000 liters
- Laboratory : 1. Q.C. Lab With
- Gas Chromatograph : 2 nos.
- HPLC
- Melting Point apparatus.
- Refractometer
- pH meter
- Karl Fischer titration units -- 2 nos.
- Boiling range apparatus.
Quality Policy
Our products are strictly tested for quality, reliability and safety before dispatching. We have a fully fudged quality control unit installed with high quality HPLC, GC, KF Apparatus etc. to conduct varied tests and make sure the dispatch of error free products. All the raw materials are tested for consistency, physical and chemical properties. We have the following facilities:
- Thin Layer Chromatography for fast process monitoring with HPLC.
- Standard glass apparatus for chemical assay / purity testing.
- Melting Point / Boiling Point apparatus.
- Karl-Fisherâ¢s apparatus for moisture content testing.
- High-Pressure Liquid Chromatography for purity / assay testing and process control.
- Gas-Liquid Chromatography for purity / assay testing and process control.